Warehouse optimization is about working smarter, not harder. Learn proven strategies like Lean, Six Sigma, and predictive maintenance to cut costs, eliminate bottlenecks, and maximize productivity without sacrificing safety or quality.
Warehouse energy management is one of the fastest, cleanest levers to lower operating costs. With the right mix of quick wins and smart capital upgrades, you can shrink kWh, tame peak demand, and hit ESG goals—without hurting throughput. Key Takeaways Start with measure → target → tune: submeter, set KPIs, then optimize. Quick wins: LED…
Eco-friendly packaging vendors are becoming essential partners for warehouses, manufacturers, and e-commerce companies looking to reduce waste and improve sustainability. As customers demand greener practices, companies that adopt recyclable, biodegradable, or reusable packaging gain both environmental and competitive advantages. According to the EPA, packaging materials account for nearly 30% of all municipal solid waste. Partnering…
Six Sigma warehouse practices focus on eliminating waste, reducing variation, and improving process accuracy. By applying Six Sigma methodology to warehouse operations, companies can increase productivity, lower costs, and achieve more consistent customer satisfaction. What is Six Sigma in a Warehouse? Six Sigma is a process improvement methodology based on data and statistics. In a…
ROI of warehouse automation has become a top priority for operations leaders under pressure to cut costs while increasing throughput. From autonomous robots to automated storage and retrieval systems, the question isn’t whether automation works — it’s whether it delivers measurable financial returns. How to Calculate ROI of Warehouse Automation Baseline Costs – Start with…
Predictive maintenance is transforming how warehouses manage equipment, from conveyors to forklifts. Instead of waiting for breakdowns or relying on scheduled checks, predictive maintenance uses IoT sensors, machine learning, and data analytics to detect issues before they cause downtime. The result? Lower costs, higher uptime, and safer operations. What Is Predictive Maintenance? Predictive maintenance is…
A warehouse labor management system (LMS) is software that plans, tracks, and improves workforce productivity on the DC floor. It sets standards, measures performance in real time, and feeds managers the data to coach teams, schedule smarter, and pay incentives fairly. For most operations, an LMS is the fastest path to lower cost per order…
Warehouses today are under more pressure than ever: labor shortages, rising costs, customer expectations for speed, and constant change in technology. “Good enough” warehouse best practices won’t cut it anymore. This guide is for operators ready to move beyond outdated work instructions and into formal, scalable, and future-proof strategies. These aren’t just tips — they’re…
Designing an efficient warehouse starts with one critical factor: accurate warehouse location sizing. Whether you’re expanding your ecommerce fulfillment capabilities or building a new warehouse from scratch, planning your space with precision ensures optimal operations, inventory flow, and scalability. But how do you design for the future when you only have current product data? The…
In the bustling world of e-commerce profits, where convenience meets rapid delivery, businesses constantly seek strategies to streamline operations. However, hidden costs that can significantly erode your bottom line are lurking beneath the surface of online sales and seamless transactions. These costs include everything from unexpected shipping fees to inventory accuracy. These unseen expenses can…
In an era where every second counts, the right pick-to-voice solution can be the difference between thriving and surviving in the cutthroat logistics and supply chain management world. We are going to reveal the best three pick-to-voice vendors in 2024. The warehouse landscape is moving fast, and at the heart of it all is pick-to-voice…
Imagine slashing your warehouse picking times in half while simultaneously reducing errors and worker fatigue. That’s the power of zone picking when done right. So let’s discuss 9 powerful zone picking strategies you should implement. Cut your warehouse picking times in half and reduce errors and fatigue. That’s what zone picking can do when done…
Imagine you’re pouring water from a bottle. See how the narrow neck slows the flow? That’s a bottleneck in action – and understanding this concept could change everything for you in work and life. Today, we will discuss a concept that’s as simple as it is powerful—the bottleneck. Understanding bottlenecks can be a big deal…
