Vertical Storage Solutions: Powerful Ideas for Maximizing Space

Now let’s get into the seven most advanced vertical storage solutions:

Solution 1: Vertical Lift Modules (VLMs)

Vertical lift modules (VLMs) are enclosed systems of vertically arranged trays, an extraction platform, and controls for high-density storage solutions.

Key benefits:

• 85% space savings

• Ergonomics and safety

• Faster pick and more accurate

For small to medium-sized items, parts storage, and order-picking.

Solution 2: Automated Storage and Retrieval Systems (AS/RS)

AS/RS are computer-controlled systems that automatically place and retrieve loads from defined storage locations and retrieve items from vertical warehouse storage racks, increasing productivity and reducing labor costs.

Key benefits:

• High-density storage

• Reduced labor costs

• Inventory control

• 24/7 operation

For: Large warehouses with high volume throughput need precision inventory control.

Solution 3: Mezzanines

Mezzanines are elevated platforms that create an additional floor in your warehouse space. Vertical height is key when optimizing warehouse storage when using mezzanines.

Key benefits:

• Double usable floor space

• Customizable to your needs

• Cheaper than expansion

For: Warehouses with high ceilings and need for extra workspace or storage areas.

Solution 4: Vertical Carousels

Vertical carousels are a series of carriers that rotate vertically to deliver items to an access point.

Key benefits:

• 80% space savings

• Faster pick and more accurate

• Ergonomics

For storing and retrieving small to medium-sized items in height-restricted facilities.

Solution 5: Pallet Flow Racking

Pallet flow racking uses inclined rails and rollers to move pallets from the loading end to the picking end, providing easy access to individual pallets.

Key benefits:

• High-density storage for palletized goods

• FIFO inventory control

• Reduced forklift travel

For: Warehouses with large quantities of similar products with high turnover.

Solution 6: Push Back Racking

Push-back uses inclined rails and carts to store 2 to 5 deep pallets. The STAK System is another example of an adjustable racking system that allows for vertical storage and saves floor space by eliminating dead space.

Key benefits:

• High-density storage

• LIFO inventory control

• Space utilization

For: Warehouses with limited space and need for high-density storage of multiple SKUs.

Solution 7: Mobile Racking Systems

Mobile racking systems are mounted on motorized bases that move along tracks without requiring multiple aisles.

Key benefits:

• 50% space savings

• Full access to all pallets

• Adaptable to different load types

For: Cold storage facilities, archives, and premium space warehouses.

Each solution has its own benefits, and the best one for your warehouse will depend on your needs, products, and operation.

Vertical Storage in Your Warehouse